Strapping Machines

Strapping Machine

Durapak’s Strapping Machines are versatile, fully-automated systems for bundling and securing individual packages or multiple items together. These machines use plastic or metal straps to reinforce packages, ensuring they are…

Models
5
Types
2
Operation
Semi & fully auto
Strapping Machine
Strapping Machine
Strapping Machine
5 models

2 models

Semi Automatic

Strapping Machine

What are Strapping, and how do they work?

A strapping machine typically wraps a plastic (PP or PET) strapping band around a single item or a pallet of stacked goods for shipping or handling. Heat, friction, and ultrasonic welding are a few techniques for keeping the belt in place.

Strapping machines, also called banding machines, are essential in many sectors for various uses.

Strapping machines are mechanical devices that apply and secure straps around packages or bundles of items. The basic components of a strapping machine include a feeder mechanism, a tensioner, a sealer, and a cutter.

  • The feeder mechanism is responsible for threading the strap through the machine. This can be done manually or automatically, depending on the type of machine. Some machines use a combination of rollers and guides to feed the strap, while others use a motor-driven feeder mechanism to pull the strap through the machine.
  • The tensioner is responsible for tightening the strap to a specified tension. This ensures that the package is securely held in place. The tensioner can be manual adjustment or automatically controlled by a servo motor. Pneumatic or mechanical tensioning methods can also be used.
  • The sealer is responsible for heating and sealing the strap. This creates a strong bond that holds the strap securely in place. The sealer can be a heating element, an ultrasonic welder, or a mechanical sealer.
  • The cutter is responsible for cutting the strap to the appropriate length. This can be done manually or automatically, depending on the type of machine. Some machines use a blade or scissors to cut the strap, while others use a motor-driven cutter mechanism.

Durapak is one of the leading automatic strapping machine manufacturers in India and has been the forerunner of strapping machines in India for the last 20 years.

When it comes to strapping machines, there are two main types. They are semi-automatic and automatic machines.

  • Semi-automatic strapping machines: Semi-automatic strapping machines usually work best for lower-volume strapping applications and partially rely on human help.
  • Semi-automated machinery is perfect for banding or strapping fewer boxes or pallets that are too small in volume to require a fully automatic solution.
  • Automatic strapping machines: With the use of precise parts, a variety of sensors, and software, fully automatic strapping machines can be handled entirely without the use of human interaction.
  • These automated systems can quickly strap tens to hundreds of items in minutes, making them perfect for strapping large volumes of products.

Buyer's guide

How a strapping machine works

A strapping machine wraps a band of plastic strap around a carton or bundle, pulls it tight, seals the two ends together and cuts it, all in one cycle that takes a couple of seconds. It keeps boxes closed, holds bundles together and adds strength for handling and transport.

On semi-automatic machines the operator feeds the strap around the box; on automatic arch machines the strap is shot around the product through an arch, so the operator only positions the box or the machine runs on a conveyor.

02

Types of strapping machines

Semi-automatic table-top strappers

An operator passes the strap around the box and the machine tensions, seals and cuts. Flexible and economical for mixed sizes.

Automatic arch strappers

The strap is fed around the box through an arch at the press of a button or by sensor. Faster and more consistent.

Fully automatic inline strappers

Built into a conveyor line, with options such as side sealing, multiple straps and press-down units.

03

How to choose a strapping machine

  • Boxes per shift. Semi-automatic machines suit moderate volumes; automatic arch machines suit busy dispatch areas and lines.
  • Box sizes. The arch must be large enough for your biggest carton or bundle.
  • Strap width. Most machines run 5 to 15 mm PP strap; the machine is set up for one width.
  • Line integration. Inline machines can be linked with conveyors, carton sealers and labellers.

Box strapping machines run on PP strap rolls. Durapak supplies strap in the widths and core sizes your machine takes. See PP Strap Roll or all consumables.

04

Where strapping machines are used

Strapping machines supplied by Durapak work on production and dispatch lines in:

  • E-commerce and logistics
  • FMCG
  • Printing and newspapers
  • Textiles
  • Pharmaceuticals
  • Food processing

Related machine lines:

FAQ

Strapping Machine questions.

What are the maintenance requirements for a strapping machine?

Regular lubrication, cleaning, adjustment, belt replacement, electrical maintenance, regular inspection and operator training are some of the common maintenance requirements for a strapping machine.

Are there any safety precautions to be taken when using a strapping machine?

Yes, when using a strapping machine, safety precautions should be taken, such as wearing protective gear, keeping loose clothing and hair tied back, and avoiding any contact with the machine’s moving parts.

Is it possible to customise a strapping machine for specific packaging needs?

Yes, it is possible to customise a strapping machine for specific packaging needs by adding various options and accessories such as conveyors, special feeders, and packaging sensors.

How does the noise level of a strapping machine compare to other packaging equipment?

The noise level of a strapping machine can vary depending on the specific model and manufacturer, but generally, it is considered to be relatively loud compared to other packaging equipment, such as shrink wrappers or vacuum sealers.

What is the difference between automatic pallet strapping, automatic strapping machine, and semi-auto strapping?

Automatic pallet strapping, automatic strapping machines, and semi-auto strapping are all types of strapping machines, but the main difference between them is the level of automation. An automatic pallet strapper is the most automated, a semi-auto strapper requires manual labour, and an automatic strapping machine is between both.

What is a strapping machine used for?

It binds cartons and bundles with a tensioned plastic strap so they stay closed and together during handling, storage and transport.

What is the difference between semi-automatic and automatic strapping machines?

On a semi-automatic machine the operator passes the strap around the box. An automatic arch machine feeds the strap around the box itself, which is faster and more consistent.

Which strap is used in box strapping machines?

Polypropylene (PP) strap, usually between 5 and 15 mm wide. PET strap is used for heavier pallet loads.

What maintenance does a strapping machine need?

Regular cleaning of the strap path and sealing heater, and checking of wear parts. Durapak provides servicing and spares.

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